IPS: Inspection Piping System
Mohamad Taufik bin A Rahman
Mechanical Engineering Department, Politeknik
Seberang Perai
Maizul Afzairizal bin Mohd Adnan
Mechanical Engineering Department, Politeknik
Seberang Perai
E-mail: maizul@psp.edu.my
Nik Abdullah bin Nik hassan
Mechanical Engineering Department, Politeknik
Seberang Perai
Zul Azri bin Razuan
Mechanical Engineering Department, Politeknik
Seberang Perai
Abstract
Pipe inspection machine
technology or 'Pipe Inspection Machine' is
a powerful approach to the examination pipe
forward for industrial
uses as well as laymen. This project will
further enhance the advancement of new technologies to
the front. In
addition, income pipe product
inspection machine makes it easy to find stem
work disability pipe
channels and can
decrease cost product full restore operation
and if there
have damage system. This pipe inspection machine
uses some of the quality technologies in
tune with today's progress.
Wireless cameras are
one of the high-tech components
that are classified. Wireless
cameras are capable of describing important announcement
regarding pipe tract
problems as well as using "infrared
vision" for imposing
damaged. Then, the
machine inspection pipe also has
a DC motor technology is cooked to follow
the character to produce a good electronic circuit. This
machine can also follow by setting size pipe and diameter that
examined during the running
process. In addition, the
inspection machine can be used in this piping system that has a
cylinder angle pipe
Keywords: Robot, pipe trace.
1
Introduction
Robotics
is one of the fastest growing engineering fields of today. Robots are designed
to remove the human factor from labor intensive or dangerous work and also to
act in inaccessible environment. The use of robots is more common today than
ever before and it is no longer exclusively used by the heavy production
industries. The inspection of pipes may be relevant for improving security and
efficiency in industrial plants. These specific operations as inspection,
maintenance, cleaning etc. are expensive, thus the application of the robots
appears to be one of the most attractive solutions. The pipelines are the major
tools for the transportation of drinkable water, effluent water, fuel oils and
gas. A lot of troubles caused by piping networks aging, corrosion, cracks, and
mechanical damages are possible.
Pipe inspection machine technology or 'Pipe Inspection
Machine' is a
powerful approach to the examination pipe forward
for industrial uses as well as laymen. This
project will further
enhance the advancement of new
technologies to the
front. In addition, income pipe product inspection
machine makes it easy to find stem work
disability pipe channels
and can decrease
cost product full restore operation and if there have damage system. This pipe inspection machine
uses some of the quality technologies in
tune with today's progress.
Wireless cameras are
one of the high-tech components
that are classified. Wireless
cameras are capable of describing important announcement
regarding pipe tract
problems as well as using "infrared
vision" for imposing
damaged. Then, the
machine inspection pipe also has
a DC motor technology is cooked to follow
the character to produce a good electronic circuit. This
machine can also follow by setting size pipe and diameter that
examined during the running
process. In addition, the
inspection machine can be used in this piping system that has a
cylinder angle pipe.
A product to be produced must
have a cause of the problem in
order to produce a project that
will solve the problems faced by
basically or users.
Thus, in the piping
system that is often used at
present there are several issues
that could was known as the backbone of the problem.
2 Design
of a New Inspection Piping System
In
designing the robot, it is separated into two sections which is the main
structure (body) and the control section. Based on the design
analysis made on the several existing model available in the market as in the
figure 1, the team has agreed that the final design for the project is a
combination of design 1 and design 2. Nevertheless, some modifications have
been done onto the selected model as for quality improvement and function
upgrading. Figure 2 is the final design for the product.
Figure
1 The existing designs available in the market
Figure
2 The proposed robot
Figure
3 The new Inspection Piping System
3 Experiment
and Results
A
series of experiments has been carried out to test the functionality of the
machine and its system integrity. First, it was tested in the pipe of 4’’
nominal diameter and 7’’ of nominal diameter for the second test. Third the
robot is tested at a bending 900.The range reception for the remote
control is around 3Km while the camera could only be used in a range of around
500m.
First, it
was tested on clean and smooth working surface 4’’ nominal diameter. Second, it
was tested on sludgy working surface 7’’ of nominal diameter. Third, testing
the robot at a bending pipe at 900
The
machine working and functioning very well when tested on the clean and smooth
operating surface for the 4” diameter. Apart from that, the robot was able to
operate smoothly on 7’’ of nominal diameter. The robot was also capable of
making a bending through 900 pipe bending only.
4 Conclusion
As for conclusion, the proposed Piping
Inspection Robot is capable of tracing the source of a leak in the pipe. This
is because the pipeline, which is installed under the ground, cannot
be discovered by the naked eye.
Apart from that, the new design is able to shorten the times of defect
detections. This is because consumers
will take a long time to drill
the entire length of the pipe that had been planted for
detecting leakage along the pipe.
References
1
Ono, M., Hamano, T. & Shigeo Kato, S. (2008). Development of an In-pipe Inspection Robot
Movable for a Long Distance. Nippon Institute of Technology, Miyashiro, Saitama.
JAPAN.
2 Choi, C.,
Jung, S. & Kim, S. (2006). Feeder Pipe Inspection Robot with an Inch-Worm
Mechanism Using Pneumatic Actuators. International Journal of Control,
Automation, and Systems, vol. 4, no. 1, pp. 87-95,
3 Brunete, A., Torres, J.E., Hernando, M.
& Gambao, E.( 2005). A 2 DoF Servomotor-based Module for Pipe Inspection
Modular Micro-robots. Universidad Politecnica de Madrid (U.P.M.). Spain.
4 Tătar, O., Mândru, D. &
Ardelean, I. (2007). Development of mobile minirobots for in pipe inspection
tasks. ISSN
1392 - 1207. MECHANIKA. 2007. Nr.6(68), pages 60-65.
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